Kuti mumvetse bwino masterbatches, muyenera kukumbukira mfundo 5 izi!

Kuti mumvetse bwino masterbatches, muyenera kukumbukira mfundo 5 izi!

Masterbactches

Masterbactches ndi osakaniza ochita masewera olimbitsa thupi okwera kwambiri opangidwa ndi utoto waukulu kapena utoto wa zigawo chimodzi kapena zingapo zomwe zimanyamula katundu kudzera m'malo ogwiritsira ntchito mosamala ndikubalalitsa njira. Mautabata apanyumba akufunika kwambiri ndipo amakhala ndi mwayi waukulu. Chifukwa chake, kafukufukuyu ndi chitukuko cha njira zopangira masterbach njira zopangira ndi kofunikira kwambiri.

Tiyeni tiwone kwathunthu masterbacys, kuphatikizapo zojambula zodziwika bwino, zosakaniza zoyambira, zopanga zoyambira, masterbacret njira ndi zida, ndipo pamapeto pake yang'anani pulogalamuyi ya maumboni.

1.Katundu wa Masterbatch

01. Zosiyana malinga ndi kugwiritsa ntchito

Masterbatches amagawidwa mu jakisoni wa jekeseni, kuwomba kukuulira masterbactches, masterbasitis oluka, etc., ndipo zosiyanasiyana zosiyanasiyana zitha kugawidwa m'magulu osiyanasiyana.

Doctaletch yotsogola imagwiritsidwa ntchito potongoletsera mabokosi azodzikongoletsera, zoseweretsa, nyumba zamagetsi ndi zinthu zina zapamwamba; Masternatch wamba amagwiritsidwa ntchito popanga pulasitiki tsiku lililonse, zotengera za mafakitale, etc.

Master wamba owumba amagwiritsidwa ntchito poumba utoto m'matumba a matayala ambiri ndi matumba oluka. Masterbatch amagwiritsidwa ntchito ngati nsalu yotsekedwa, masterbatch tocles tinthu tating'onoting'ono tomwe timakhala ndi chidwi, mphamvu zamphamvu, mphamvu zamphamvu, kukana kutentha, kukana kwamphamvu, kukana kwamphamvu, kukana kwamphamvu, kukana kwamphamvu, kukana kwamphamvu, kukana kotentha. Maukadaulo otsika amagwiritsidwa ntchito popanga zinthu zochepa zomwe sizifuna mtundu wa utoto waukulu.

02. Malinga ndi wonyamula

Ogawika tita, pp, pvc, ps, ps, Eva, PC, Penk, PHOOCYSHAN, PHOOCORTHE, PHOOOOORTHEN, Fluororesin Masterbatch, etc.

03. Malinga ndi ntchito zosiyanasiyana

Ogawidwa mu Artatic, Flame Retard, anting-arting, odekha, owala, Kukula kwa Nyengo Yachikulu (End Courty, etc.

04. Malinga ndi kugwiritsa ntchito kwa wogwiritsa ntchito

Linagawidwa kuti ndi mabungwe apadziko lonse lapansi komanso mwapadera. Kusungunuka kochepa pe masterbatches kumakonda kugwiritsidwa ntchito ngati maluso enieni omwe ali ndi zojambulajambula kuti apatsidwe utoto wina kupatula onyamula katundu. Mabizinesi ambiri okhazikika mdziko lapansi samatulutsa maumboni a Universal, mawonekedwe a mabungwe apadziko lonse lapansi ndi ochepa kwambiri, ndipo phindu laukadaulo ndi phindu lachuma ndi osauka.

Masterbalokopachil apachilengedwe imapereka mitundu yosiyanasiyana mu mapulaneti osiyanasiyana, ndipo utoto wake suwonekere. Masterbaratch omwe amakhudza mphamvu ya malonda, ndipo malonda ndiosavuta kusokoneza ndikupatuka, zomwe zimawonekeratu kwa mapulasti a utotoni. Kwa masterüal masterbactis, utoto wapamwamba wokhazikika wamoto umasankhidwa, womwe umakwera kwambiri ndikuyambitsa zinyalala.

Mukamakonza mapulani apadera, ili ndi zabwino zambiri monga chidwi chachikulu, kubalalitsidwa ndi ukhondo. Kalasi yolimbana kutentha ya masterbatch yapadera nthawi zambiri imagwirizana ndi pulasitiki yomwe imagwiritsidwa ntchito mosatekeseka, ndipo itha kugwiritsidwa ntchito mosatekeseka pang'ono, ndipo zimayambitsa ma digiriki yosiyanasiyana pokhapokha kutentha kumapitilira mitundu yokhazikika komanso yopanda nthawi yayitali.

05. Malinga ndi mitundu yosiyanasiyana

Amagawidwa kukhala chakuda, choyera, chikasu, chobiriwira, chofiirira, cha bulauni, wabuluu, golide, golide, ndi strubatch, etc.

2.Zosakaniza zoyambira zaluso

01. Maulalo

Ma utoto ndi zinthu zofunika kwambiri zokongola, ndipo ndibwino kuchitira zidutswa za tinthu tating'onoting'ono tokhala ndi zotumphuka kuti chitetezero kuti chilepheretse kufalikira. Pofuna kuphimba ndikusakaniza movutikira mapangidwe a utoto ndipo amatha kusungunula ukadaulo, monga O-Dichlorofene, chlorofenzerzer, ndipo kenako solvent imabwezedwa kapena kuchotsedwa.

02. Zonyamula

Wonyamula ndi matrix a masterbatch. Pakadali pano, maukadaulo apadera amasankhidwa ndi utoto womwewo monga wonyamula, zomwe zingatsimikizire kuti kugwirizana kwa masterbatch ndi utoto wowoneka bwino, womwe umatha kupezeka ndi utoto wabwino. Pali mitundu yambiri ya onyamula, kuphatikizapo polyethylene, polypropylene, poly1-Butene, molecular kulemera kwa Polypropylene, etc.

Kwa ma moldafin Masterbatches, LLDpe kapena LDPA yokhala ndi mndandanda wambiri amasankhidwa monga momwe amasinthira, ndikuchepetsa kuchuluka kwa zinthu, ndipo ngakhale osabalalitsa kuchepa.

03. Kubalalika

Mphatso zobayira ndi zimavala utoto, kotero kuti pigment imabalalika mosiyanasiyana mu chonyamuliracho ndipo silikhalanso lokhazikika, ndipo malo ake osungunuka ayenera kukhala otsika kuposa utomoni, womwe umagwirizana bwino ndi utoto ndi utoto. Pali mitundu yambiri ya osamwa, ndipo ma super moldelylene sealthylene uxethylene sera, mafuta oyera, oyera, ozizira otsika magetsi, etc. angagwiritsidwe ntchito.

04. Zowonjezera

Kuphatikiza pa utoto, masterbatches amawonjezeranso moto okhazikika, ma antioxistic antistants, okhazikika okhazikika, etc. Malinga ndi zomwe ogwiritsa ntchito amagwiritsa ntchito nthawi yomweyo. Nthawi zina ogwiritsa ntchito safuna, koma makampani oyang'anira masterbatch angalimbikitsenso kuwonjezera zowonjezera malinga ndi zosowa za malonda.

3.Masterbatras Proces

Zopanga zopanga mapulubukiti ndizofunikira kwambiri ndipo zimatha kugawidwa ndikuwuma ndi njira yonyowa.

01. Njira yonyowa

Zinthu zojambulajambula zimapangidwa ndi kupera, gawo lotembenuka, kuchapa, kuyanika ndi kutulutsa magazi. Mukamakupera mafuta, mayeso angapo aukadaulo amafunikira, monga kudziwa zabwino, zolimba, zolimba, etc. ya kupera. Pali njira zinayi za chonyowa: inki njira, njira yokulungira, njira yodulira ndi njira yachitsulo ya singla.

(1) Njira ya inki

Njira ya inki ndi njira yopanga inki. Zosakaniza zimakhala pansi ndi odzigudubuza atatu ndikuthilira ndi okhazikika otetezedwa kwambiri pamtunda wa pigment. Pawisi wa pansi amasakanizidwa ndi utoto wonyamula, womwe umapukutidwa mu pulasitiki yawiri, ndipo pamapeto pake adazimbidwa ndi screw screw kapena twin screwler.

(2) Njira yopumira

Njira yopsinjika ndi kuti pigments, madzi ndi wobalalitsa ndi mchenga woti tisunthe mafuta a <1μm, njira yosinthira gawoli ndikuwonjezera onyamula, ndipo mutawonjezera onyamula, ndikuwonetsa kuti mwapeza maumboni. Kutembenuka kwa gawo kumafunikira okhazikika komanso zida zofananira zosungunulira, zomwe zimavuta kugwira ntchito ndikuwonjezera zovuta pakukonzanso.

(3) kutsina ndi njira

Njira yodulira ndikusakaniza pigment ndi chonyamula mafuta, kenako ndikutsuka utoto kuchokera gawo lam'madzi mu gawo la mafuta podula ndi zikuluzikulu. Chonyamula mafuta amavala pansi pa pigment kuti chikhazikitse chimbudzi cha pigment ndikupewa kubgglomeration. Kenako ikani ndi kuthandizira kuti mupeze mapulasitiki.

(Njira 4) Njira ya Chitsulo

Ma pigment ali ndi gawo lalikulu la 1μm, ndipo sopo yankho limawonjezeredwa pamtunda wina kuti munyowetsere dothi la ziphuphu kuti apangitse kutchinga madzi (monga magnesium osasunthika. Kenako onjezani chonyamuliracho chikuyambitsa ndikusakaniza kuthamanga kwambiri kuti muchepetse ndikugwiritsa ntchito masterbatch.

02. Njira yowuma

Mabizinesi ena amakonzekereratu zofalitsa zisanachitike popanga maufulu apamwamba kwambiri, kenako ndikukongoletsa ndi chowuma. Mikhalidwe ya masterbatch imapereka njira zosiyanasiyana malinga ndi zofunikira zamalonda. Kulimbikitsa kwambiri + kakho kakang'ono kwambiri, koyambitsa kwambiri kwa mapasa ndi njira yopanga. Pofuna kukonza zobala za utoto, makampani ena akupera chonyamulira chimakhala ndi ufa.

Chovala chosakanizira + chosakanizira + twin screw screwker ndi njira yomwe matekinoloje omwe amagwiritsidwa ntchito kupanga maufulu apamwamba. Pakadali pano, njira zofananira ndi utoto wa utoto ndi zofananira ndizotchuka kwambiri, komanso zochulukirapo zowoneka bwino zimayambitsidwa kuti zithandizire kuzungulira utoto.

03. Njira yowuma

Mabizinesi ena amakonzekereratu zofalitsa zisanachitike popanga maufulu apamwamba kwambiri, kenako ndikukongoletsa ndi chowuma. Mikhalidwe ya masterbatch imapereka njira zosiyanasiyana malinga ndi zofunikira zamalonda. Kulimbikitsa kwambiri + kakho kakang'ono kwambiri, koyambitsa kwambiri kwa mapasa ndi njira yopanga. Pofuna kukonza zobala za utoto, makampani ena akupera chonyamulira chimakhala ndi ufa.

Chovala chosakanizira + chosakanizira + twin screw screwker ndi njira yomwe matekinoloje omwe amagwiritsidwa ntchito kupanga maufulu apamwamba. Pakadali pano, njira zofananira ndi utoto wa utoto ndi zofananira ndizotchuka kwambiri, komanso zochulukirapo zowoneka bwino zimayambitsidwa kuti zithandizire kuzungulira utoto.

4.Zida Zopangira

Zipangizo zopangira masterbatch zimaphatikizapo zokukuta, kuthamanga kwambiri komanso kusakaniza makina owonda, zida zokuza, conc. mill yogawana, etc.

Kutaya kwamakina oponderezedwa ndi vacuum kusokonekera, kumapangitsa kusanzitsidwa ndi madzi ambiri; Mafuta ogwiritsira ntchito mafuta amatenthedwa ndi kutentha mafuta, manyowa amapuma kapena kuzizira madzi; Njira yobwezera ndi zotupa za cylinder, ma valve akweze ndi kutulutsa mawu; Podina wopondaponda amatenga kazembe wothamanga pafupipafupi kuti ayendetse liwiro.

Pali mitundu iwiri yosakaniza: Tsegulani wosakanizira komanso wosakanizira. Zida zopitilira muyeso zimaphatikizapo mawu amodzi osokoneza bongo, mapasa otayika (mosalala, osalala, conne-conner), encreser osakhazikika, etc.

5.Kugwiritsa Ntchito ndi Kukula kwa Maungwa

Masterbatches amagwiritsidwa ntchito kwambiri, makamaka kugwirira ntchito zamakampani a plastics, makampani opanga mabira ndi mafakitale a mafakitale.

01. Pulasitiki

Zomwe zili ndi khungu la pulasitiki nthawi zambiri limakhala pakati pa 10% ~ 20%, ndipo zikagwiritsidwa ntchito papulasitiki yomwe imafunikira kuti ikhale ndi chivindikiro kapena chojambula chomwe chili ndi utoto wopangidwa. Ma procatch plastics ndi mapulaneti azithunzi amatha kukhala mitundu yomweyo kapena yogwirizana ndi pulasitiki ina.

Masterbatches akhoza kukhala mitundu imodzi kapena mitundu ingapo yotsekera utoto. Kusankhidwa kwa pigment kumakumana ndi malo ogwiritsira ntchito ndi zofunikira za pulasitiki. Masterbactches m'munda wa mapulasitiki othandizira apulasitiki amakhwima komanso wamba, 85% ya zojambula za pulasitiki zogwiritsira ntchito zolimbitsa thupi, palibe zopukutira zowuma zam'madzi, utoto wosavomerezeka.

Polyethylene, polyppopylene, polyvinyl chloride, yolefukula, ntchelocbon, cysbayuloid, pulasitiki, a Apoxy-Plaptries ndi mitundu ina.

M'mpani yopumira ya pulasitiki, kufunikira kwa maumboni kumakhazikika pa mapulasitikiti a ndege (zida zapakhomo), zopangidwa ndi pulasitiki, zomwe zimakulitsa mphamvu pa chitukuko.

02. Mpira

Njira yakukonzekera kwa masterbatch yofanana ndi pulasitiki ya pulasitiki, ndi utoto, pulasitiki ndi matebulo opangidwa mosankhidwa ayenera kukhala mitundu yomwe imagwirizana ndi mphira. Maulani amagwiritsidwa ntchito makamaka ngati othandizira olimbikitsa ndi colorants. Maulalo akuda amalamulidwa ndi kaboni wakuda; Zida zoyera zimaphatikizapo zinc oxide, titanium dioxide, calcium carbonate, etc.; Ma pigment ena ndi chitsulo cha chitsulo, chrome chikasu, ma cromium, chikasu wachikasu, Nyanja Yofiirira C, Dioxazine a Violet ndi zina zotero.

Mawaya, zingwe, matayala amafunsira kaboni kwambiri pamiyeso yambiri, yosintha kaboni yakuda ya carbon wakuda, ndipo mlingo wake umakhala woyamba m'malingaliro onse. Pakadali pano, mabizinesi akunja ndi akunja a Carbon sangathe kutulutsa bwino katswiri wa Bokosi lakuda, kuti achite kafukufuku wa maluso a tayala, kukonza magwiridwe ake, msika ndi wamkulu.

Kugwiritsa ntchito maumboni a rababi pokonza mphira kumatha kupewa fumbi likuuluka chifukwa cha utoto wa ufa ndikuwongolera malo ogwirira ntchito. Masterbatches ndiosavuta kufalikira kwambiri, kuti mtundu wa mphira ndi yunifolomu ndi wofanana komanso wosasinthasintha, ndipo kumwa komwe kumachitika.

Kuchuluka kwa khungu la mphira nthawi zambiri kumakhala pakati pa 0,5% ~ 2%, ndi kuchuluka kwa utoto wowoneka bwino. Mtundu wamtunduwu uyenera kufanana ndi ukadaulo wosinthira mphira ndi mtundu wokwaniritsa zosowa zamalonda, mabizinesi a pigment ayenera kuchita kafukufuku wambiri kuti akhazikike ndikulimbikitsa mitundu ya zojambulajambula zotere.

03. Fiber

Nyimbo Yankhodzo ya Aberber ndi pomwe fiber imawonjezedwa mwachindunji ku fiber vibese kapena fiber, kotero kuti pinki imawonetsedwa ngati utoto wamkati.

Poyerekeza ndi kapangidwe kazinthu zachikhalidwe, mawonekedwe a fibers a utoto utoto ndi masterbatch mu ulusi wachikuda ndipo amagwiritsidwa ntchito mwachindunji, omwe ali ndi maulendo atatu, palibe mtengo wotsika wa 5% pakalipano.

Maulalo a mapangidwe amoto amafunika mtundu wowala, wobalalitsa wabwino, kukana kwamphamvu, kukana matenda a alkali, ofowoka mu madzi, onunkhira amatha kusankhidwa.

Qingdao yihoo polymer Technolognology Co., ltd.yihoo@yihoopolymer.com